Dashboard automated injection molding robot

March 16, 2020

Injection molding is a method of producing shapes for industrial products. Products are usually injection molded from rubber and plastic. Injection molding can also be divided into injection molding and die casting.

Plastic injection molding is to inject molten plastic into a mold of a plastic product by pressure, and to form a variety of plastic parts by cooling molding. There are mechanical injection molding machines dedicated to injection molding.

At present, most of the mechanical injection molding machine parts are manually used. A manufacturer of instrument panel injection molding in Changzhou, Jiangsu Province, wants to use robots instead of labor to complete the operations of injection molding and plastic filming.

First, MartinLord's solution

According to the customer's situation, MartinLord uses the Japanese FANUC robot. The FANUC robot is integrated into a robotic workstation for injection molding and plastic filming. The arm is equipped with pneumatic jaws and vacuum suction cups, the vacuum suction cup absorbs the dashboard film, and the stamping film is loaded. The pneumatic jaws capture the injection-molded instrument panel, and the injection molding machine is unloaded, and the claws are freely switched to improve work efficiency. . The entire workstation enables robots, machine tools, loading tables and blanking pulleys to communicate with each other and has a forced interlocking program to ensure that no collisions occur between humans and robots and other equipment.

Second, the integration of injection molding automated processing robot

(1) The selected robot:

FANUCRobot M-20iA six-axis robot. 20 kg maximum load, ground installation, 1811mm effective range of action. Compact body design with no motor at the wrist. 6-axis articulation, all axes use RV reducers . The highly reliable FANUC servo system escorts long-lasting and efficient production. Longer maintenance intervals and effective working hours mean lower operating costs. The servo motor is protected by IP54 protection, which is dust-proof, anti-fog and high temperature resistant.

(2) Peripheral equipment of the robot:

1. Robot walking guide: 1 set

2. Servo rotary loading and unloading conveyor (including 1 set of pressing handle device): 1 set

3, pneumatic jaws: 1 set

4, vacuum suction cup: 1 set

5, system control cabinet: 1 set

6, safety fence: 1 set

7, personnel access safety door switch: 1 fan

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NINGBO ZIXING ELECTRONIC CO.,LTD. , https://www.zixingautobin.com