Shanxi Guangyu "ceramic thick film electric light source integration" technology to solve the cost and quality assurance problem

July 07, 2021

Recently, the ceramic thick film electric light source integration technology developed by Shanxi Guangyu Semiconductor Lighting Co., Ltd., a member of G20-LED Lighting Summit, successfully broke through the technical bottleneck of LED lighting industry and fundamentally solved the major problems in the manufacturing cost of LED lamps on the market. , to achieve "de-powered."

Through the domestic and international technology research and development of the Ministry of Education's science and technology search and new workstations, the technology is currently the exclusive technology in the world, and has obtained the relevant patent authorization certificate.

According to reports, the ceramic thick film electric light source integration technology is a technological achievement that Guangyu Company has developed over three years. Its product advantages are low cost, high quality, long warranty period, ultra high energy saving, intelligent modular production.

The innovation of the project is that the light source and power supply part of the LED lamp can be integrated and packaged, and the volume is light and small, and the ceramic substrate adopts ceramic high-heat conduction and good insulation property to ensure the stability of the safety test of the lamp. Thereby ensuring the safety of the luminaire user.

Thick film technology is a microelectronics technology that integrates electronic materials, multilayer wiring technology, surface micro-assembly and planar integration technology.

Thick film technology has a long history of meeting most electronic packaging and interconnect requirements. Especially in reliable small-volume military, aerospace products and high-volume industrial portable wireless products, this technology has played a significant advantage.

The thick film material is a mixture of an organic medium mixed with a fine metal powder, a glass powder or a ceramic powder, and is printed on an insulating substrate by a screen printing process. The thick film ceramic substrate solution can pass any safety high voltage test without worrying about the breakdown of the high voltage Circuit Board. The ceramic substrate is insulated, and there is no need to worry about the direct short circuit between the components on the light engine and the outer casing.

All along, how to reduce the cost of the lighting system, overcome the technical problems, how to solve the matching between the LED components have become the factors that constrain the future development of the LED lighting industry.

Faced with a series of problems facing the development of LED lighting industry, module integration technology is becoming one of the focuses of more and more enterprise R&D.

It breaks the previous model of LED lamp manufacturing, integrates LED light source, heat dissipating component and driving power supply into a unified module. The lamp manufacturer can purchase the module to manufacture the lamp, and better solve the heat dissipation of the LED device module. Light efficiency, cost and other issues.

According to the relevant person in charge of the company: "This new technology has greatly reduced the manufacturing cost of LED lamps; all products have passed the national 3C certification; the products have a 5-year warranty, far exceeding the one-year warranty period of the current market-known brands."

In terms of energy conservation, the power of lighting products on the market is mostly between 0.3 and 0.5, resulting in a large amount of waste of public electrical energy. The integrated technology of ceramic thick film electric light source can guarantee the power factor to be above 0.9, which fully meets the national standard of 0.7. Maximize the goal of energy saving and environmental protection.

In addition, the miniaturization and integration of light source modules is a future trend that most companies agree on. On the one hand, the miniaturization of the drive can save installation space and save production costs; integration can better solve the compatibility problem between the drive and the light source, simplify the installation process, and improve the service life of the product.

At the same time, the miniaturization and integration of the light source module can expand the application field and scope of the LED series products to a greater extent.


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